CONSTRUCTION OF ALTERNATOR - ELECTRICAL ENCYCLOPEDIA

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CONSTRUCTION OF ALTERNATOR


Welcome to ELECTRICAL ENCYCLOPEDIA. In this article, we will study about the “Construction of Synchronous Machine”.

Unlike other electrical machines, In synchronous machine, armature windings are placed on the stator and it has rotating field.

A Synchronous Machine consists of stator and rotor. Stator is the stationary part of the machine and it carries the armature winding. Output of the machine is taken from the stator.

Rotor is the rotating part of the machine. Field windings are placed on the rotor and it produces the main field flux.



STATOR CONSTRUCTION

Various parts of the stator includes the frame, stator core, stator windings and cooling arrangement. Frame may be of cast iron for small-size machine and of welded steel for large-size machine. 3-phase winding also called armature winding is placed in the slots cut on the  inner periphery of the stator,
Stator core is assembled with thin sheets of high grade silicon steel laminations.

Note that Armature Windings are placed in the Stator.

STATOR OF ALTERNATOR

ROTOR CONSTRUCTION

There are two types of rotor construction namely, salient pole type and cylindrical rotor type.

1. Salient-Pole Rotor

Term salient means ‘projecting’. Therefore, a salient pole rotor consists of poles projecting out from the surface of the rotor core as shown in the figure below.


salient pole rotor

As we can see from the figure, a salient-pole synchronous machine has a non-uniform air gap. Air gap is minimum under the pole centres and it is maximum in between the poles. The pole faces are so shaped that radial air gap increases from the pole centre to the pole tips so that flux distribution in the air gap is sinusoidal and it helps the machine to generate sinusoidal emf.

Since the rotor is subjected to changing magnetic fields, therefore it is made up of thin steel laminations to reduce eddy current loss.

Salient-pole rotor have concentrated windings on the pole. Ends of the field winding are connected to the dc source through brushes on the slip rings. DC source may be a dc generator which provides excitation to the field windings.

Salient Pole Rotor has larger diameter and short axial length as well as they operate at lower speeds. They have vertical configuration installation.

2. Cylindrical Rotor

Also called non-salient pole type rotor. Rotor is so constructed that it forms a smooth cylinder and no physical poles are seen as in salient pole type rotor.

Cylindrical rotor
CYLINDRICAL ROTOR

As shown in the above figure, two-third of the rotor periphery, slots are cut at regular intervals and parallel to the shaft. DC field windings are placed in these slots. Windings are of distributed type. They have comparatively small diameter and long axial length. Because of uniform air gap, its operation is less noisy and less windage losses.

Cylindrical Rotors are particularly used in high-speed machines. They have horizontal configuration installation.

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